Time-Optimal Operation of a Load-Hoisting Gantry Crane

This paper addresses the problem of designing time-optimal control profiles for point-to-point control of a gantry crane moving in a two dimensional plane. It is assumed that the hoisting motor completes the hoisting maneuver at a constant rate and completes its transition in the same time that it takes for the cart to reach its terminal position. This results in a linear time-varying model and a closed form solution to the time-optimal control problem is shown to be parameterized with Bessel functions. A comprehensive analysis of the structure of the time-optimal control profile is studied by examining the switching function which illustrates the mechanism of introduction and decimation of switches in the bang-off-bang control profile. The variation of the number of switches in the optimal control profile is presented and a non-intuitive control profile structure is noted, one which initiates with a stationary cart, while the hoisting cable length is changed prior to the initiation of motion of the cart. To address the issue of uncertainties in the initial cable length, a model with the sensitivity of the system states with respect to the initial cable length is used to augment the system model and is used for the design of robust time-optimal controllers. Experimental results validate the time-optimal and robust time-optimal control profiles.